1. Technical capabilities and equipment advantages

High precision multi axis linkage
The factory is equipped with international brands such as DMG MORI and MAZAK five axis linkage machining centers, which support continuous processing of complex surfaces with an accuracy of ± 0.005mm, meeting the strict tolerance requirements in aerospace, medical equipment and other fields.
Multi sided processing for one-time molding
Through five axis linkage technology, the workpiece can be machined on five sides in one clamping, avoiding the repeated positioning errors in traditional processes and ensuring the overall consistency of the parts (such as high-precision parts such as mold cavities and impeller blades).
Our factory adopts a five axis machining center imported from Germany, which completes multi-faceted machining of complex parts through one clamping, reducing clamping errors by more than 30% and significantly improving the assembly accuracy of key components such as turbine blades.

2. Production efficiency improvement and cost optimization

Shorten the processing cycle
Five axis machining can directly use tool side edges to cut complex contours, reducing layered milling and subsequent polishing processes, and increasing efficiency by more than 50% compared to traditional three-axis machining.
Reduce overall costs
Reducing the number of fixtures, manual intervention, and scrap rate, for example, when machining deep cavity parts, high rigidity cutting with short tools can reduce tool wear by 20% -30%.
For automobile mold manufacturing, five axis machining reduces the machining cycle from 3 days to 1 day by optimizing the tool path, resulting in a 15% overall cost reduction.

3. Processing capability of complex parts

Breaking through geometric limitations
Support complex structures that traditional equipment cannot process, such as impellers, propellers, and irregular surfaces, to solve technical problems such as deep cavities, inverted buckles, and thin walls.
Flexible production
Can quickly switch processing tasks and adapt to small batch, multi variety order requirements (such as customized precision parts, prototype development).
Successfully processed titanium alloy engine components for aerospace clients, achieving stable molding of 0.1mm thin-walled structures through five axis linkage technology, with a yield rate of 99%.

4. Quality control and process advantages

Surface quality optimization
By dynamically adjusting the tool angle, zero speed cutting at the center of the ball head tool is avoided, ensuring a surface smoothness Ra ≤ 0.8 μ m and reducing subsequent polishing processes.
Online detection and compensation
Integrating Renishaw probes for real-time monitoring of machining accuracy, automatically correcting tool wear errors, and ensuring stability in mass production.
Combined with an online detection system, real-time error correction is carried out during the processing, and the critical dimension qualification rate is increased to 98.5%.

5. Industry Applications and Successful Cases

Focus on high-end fields
Rich project experience in industries such as aerospace, medical equipment, and automotive molds, and cooperation with well-known brands to obtain certification qualifications (such as ISO 9001, ISO 13485).
Serving the top 10 medical device companies worldwide, processing over 500 sets of orthopedic implant molds, reducing delivery cycles by 30%, and earning the title of ‘Best Technology Supplier’ from our customers.

6. Additional Services and Competitiveness Enhancement

Customized solutions
Provide full technical support from design optimization, process simulation to post-processing to help customers reduce research and development risks.

Fast response and after-sales support: commitment to 24-hour technical response