1、 Cutting edge material processing capability
Special equipment cluster: equipped with German DMG five axis linkage machining center (positioning accuracy ± 0.003mm), electron beam welding machine (vacuum degree ≤ 5 × 10 ⁻⁴ Pa), ultra precision wire cutting (surface roughness Ra ≤ 0.2 μ m), suitable for medical/aerospace grade titanium materials such as TC4, TA15, Ti-6Al-4V ELI, etc.
Breakthrough in complex processes: Achieving thin-walled machining (thickness 0.3mm ± 0.02mm), deep hole drilling (depth to diameter ratio 15:1), mirror polishing (Ra ≤ 0.05 μ m), solving industry problems such as titanium alloy sticking and thermal deformation.
Heat treatment technology: Vacuum annealing furnace (temperature control ± 3 ℃) eliminates residual stress, and solid solution strengthening treatment in the β phase zone improves component fatigue strength by ≥ 30%.
2、 Strict industry certification and quality control
Full process quality control: Raw material batch traceability (AMS 4928/GB/T 2965 standard), X-ray inspection (ASTM E1444), fluorescence penetrant testing (defect detection rate ≥ 99.9%). High end field certification ISO 13485 (medical devices), supporting delivery in sensitive fields such as military industry and implants.
Medical titanium materials undergo electrolytic polishing (in accordance with ASTM F86 standard) and passivation treatment (salt spray test ≥ 1000 hours) to meet the surface cleanliness requirements of human implants. Aerospace field: engine compressor blades (weight error ≤ 0.1g), spacecraft lightweight brackets, etc. In the field of marine military industry: deep-sea pressure resistant shells, shipborne radar brackets, etc.
3、 Quick response system: 24-hour sample express channel (first sample delivered within 72 hours), full process delivery of small batch orders within 10 days, 50% faster than the industry average. Cost substitution solution: Provide titanium aluminum composite structure design (reducing weight by 20%), additive manufacturing lightweight topology optimization, and overall cost reduction of 15-25%.